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Ammonia To Urea Reaction-How Is Ammonia Converted To Urea?

Ammonia To Urea Reaction

Urea synthesis is based on the Bosch Meiser process, which involves the reaction of ammonia (NH3) with carbon dioxide (CO₂) under high pressure. Urea is the most widely used nitrogen fertilizer, and it is also widely used in industry, directly affecting global fertilizer and various industries with an annual output value of 60 billion US dollars.

This article delves into the chemical processes and reaction mechanisms behind the ammonia to urea reaction.

How Is Ammonia Converted To Urea?

The synthesis of urea from ammonia and carbon dioxide is divided into two different stages, each with specific thermodynamic requirements:

Formation of ammonium carbamate

Ammonia and carbon monoxide react at high pressure and moderate temperature to form ammonium carbamate, which is an unstable intermediate:
2NH3​+CO2​⇌NH4​COONH2​

  • Reaction conditions:
    1. Temperature: 130-150 ° C
    2. Pressure: 140-200 atmospheres
    3. Exothermic properties: ΔH ≈ -159 kJ/mol, requiring heat dissipation to maintain equilibrium
  • Driving force: Excess ammonia (2:1 to 3:1 molar ratio with CO ₂) shifts the balance towards product formation.

Decompose into urea

Ammonium carbamate decomposes into urea and water under reduced pressure and high temperature:
NH4​COONH2​⇌CO(NH2​)2​+H2​O

  • Reaction conditions:
    1. Temperature: 180-200 ° C
    2. Pressure: 10-20 atm
    3. Heat absorption property: ΔH ≈+21 kJ/mol, requiring heat input
  • Balance limitation: Each reaction only achieves a conversion rate of about 50-70%, requiring product separation and reactant recovery.

Thermodynamics and kinetics considerations

Solubility challenge: Ammonium carbamate has a high solubility in liquid ammonia, while urea has limited solubility, which helps with product separation.

Catalyst function: No specific catalyst is required because the reaction proceeds fully under pressure, although impurities such as iron and nickel can reduce product quality.

Industrial implementation of ammonia urea process

Raw material preparation

Ammonia production:
Haber Bosch process: N ₂ (air)+3H ₂ (natural gas/coal) → 2NH ∝, requiring~3.5-4.5 GJ/ton of ammonia.

CO₂ source:
Capture from industrial flue gas (such as hydrogen production, cement kilns) or by-products of ethanol fermentation.

Ammonia To Urea Reaction

  • Reaction section:
    High-pressure reactor: The stainless steel container can withstand pressures ranging from 140 to 200 atmospheres, where NH3 and its group ₂ form ammonium carbamate.
    Conversion efficiency: Modern factories achieve 70-75% conversion of NH3 to urea through optimized temperature/pressure curves.
  • Stripping and Recycling:
    CO ₂ stripping: Unreacted NH3 and its group use CO to recover ₂ from the reaction mixture as a stripping agent, which reduces energy consumption by 20-30% compared to the old ammonia stripping technology.
    Circulation loop: The stripping gas is compressed and circulated to the reactor, achieving an overall NH3 conversion rate of>99%.
  • Product Purification and Formulation:
    Evaporation: Urea aqueous solution is concentrated to 99.5% purity through multiple-effect evaporation.
    Granulation: Inject hot urea melt into the tower to form particles or granules. Add anti-cancer agents to maintain storage stability.

Application of Ammonia To Urea Reaction

Agriculture

Nitrogen fertilizer: The high nitrogen content (46.65% by mass) and water solubility of urea make it the preferred nutrient for crops worldwide, approximately 180 million tons are produced annually, accounting for 30-40% of global cereal production.

Slow-release formula: Coated urea particles (such as sulfur-containing or polymer) can minimize ammonia volatilization and increase nutrient utilization efficiency by 10-15%.

Industrial Applications

Selective Catalytic Reduction (SCR): Urea-based AdBlue solution (32.5% urea) reduces nitrogen oxide emissions from diesel trucks through NH.

Formaldehyde resin: a cross-linked polymer used for wood adhesives, particleboard, and molded plastics, with an annual output of over 5 million tons.

Medical and pharmaceutical applications
Dialysis and renal function: The role of urea as a nitrogen waste enables blood urea nitrogen (BUN) testing to be used for kidney health assessment.
Local skin care: Urea cream (10-40%) utilizes the hygroscopicity and keratolytic properties of this compound to moisturize the skin and remove dead cells.

Sustainable innovation in Ammonia To Urea production

Biourea from waste

The anaerobic digestion of feces or food waste produces biogas (CH₄), which is sent to the carbon-neutral Haber Bosch process for ammonia production.

Electrochemical ammonia synthesis:

By utilizing renewable electricity to decompose water into hydrogen gas and combining it with nitrogen gas through the solid-state Haber process, CO₂ emissions can be reduced by 80-90%.

Electrochemical ammonia synthesis:

EU initiative and other projects are examples of the direct synthesis of urea and green ammonia from captured CO₂.  As leader China urea factory, Jinjiang actively responds to the call for environmental protection and has already put into operation a 100,000-ton CO2 CCUS project.

conclusion

The ammonia to urea reaction has undergone a century of development, converting abundant nitrogen and carbon resources into molecules that sustain the global food system and drive industrial progress. Although current processes rely on fossil fuels, continuous innovation in renewable ammonia production, carbon capture, and efficient reaction engineering is expected to make urea synthesis more sustainable.

As we face the challenges of climate change and food security, the ability to convert ammonia into urea remains at the core of balancing human demand and environmental management, both now and in the future.

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