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Urea Industrial Use

When most people hear the word “urea,” they immediately think of fertilizer. While it’s true that over 90% of the world’s urea production is dedicated to agriculture, this simple organic compound, with the chemical formula CO(NH₂)₂, is one of the most versatile and vital raw materials in the modern industrial landscape.

Its unique chemical properties make it an indispensable building block and functional ingredient in a surprising number of applications far beyond the farm. From the furniture in your home to the clean air from a modern truck’s exhaust, the industrial uses of urea are all around us.

This guide explores the most significant urea industrial use, showcasing its role as a cornerstone of chemical manufacturing and technology.

Urea use in The Chemical Industry

One of the largest non-agricultural uses of urea is in the production of thermosetting resins. These resins are critical for the production of engineered wood products and durable coatings.

Urea-Formaldehyde (UF) Resins

Urea reacts with formaldehyde to create Urea-Formaldehyde (UF) resins, which are polymer materials that cure with heat to form a hard, insoluble, and infusible network. These resins are ubiquitous in the wood products industry.

Key Applications:

Adhesives: UF resins are the primary adhesive used to bond wood chips and fibers together to create particleboard and Medium-Density Fiberboard (MDF).

Laminates: Used in decorative laminates for countertops and furniture.

Molding Compounds: Electrical fittings, bottle caps, and appliance housings are often made from UF molding compounds due to their excellent electrical insulating properties and heat resistance.

Melamine-Urea-Formaldehyde (MUF) Resins

For applications requiring higher durability and moisture resistance, urea is often co-reacted with melamine and formaldehyde to produce Melamine-Urea-Formaldehyde (MUF) resins. These offer improved performance over standard UF resins and are used in products like exterior-grade plywood and flooring.

UREA use in The Automotive Industry: Diesel Exhaust Fluid urea

A major and rapidly growing industrial use for urea is in the environmental control systems of modern diesel engines.

High-purity, automotive-grade urea is the key ingredient in Diesel Exhaust Fluid (DEF), known commercially as AdBlue® in Europe and other regions. This fluid is essential for the operation of Selective Catalytic Reduction (SCR) systems.

How it Works: A precise amount of AdBlue® (a 32.5% urea solution in deionized water) is injected into the hot exhaust stream. The heat converts the urea into ammonia (NH₃). This ammonia then acts as a reducing agent inside the SCR catalyst, converting harmful Nitrogen Oxides (NOx) into harmless nitrogen gas (N₂) and water (H₂O).

This application demands an extremely pure form of urea, free from contaminants that could damage the sensitive SCR catalyst.

UREA use in the Medical, Dermatological, and Cosmetic

In the pharmaceutical and cosmetic industries, urea is prized for its powerful hydrating and keratolytic (skin-softening) properties.

  • Dermatological Creams: High-concentration urea creams (10% to 40%) are used to treat severe dry skin conditions like ichthyosis, psoriasis, and eczema. Urea helps bind moisture to the skin (as a humectant) and break down the outer layer of dead, hard skin cells.
  • Cosmetics: Lower concentrations of urea are found in a wide range of moisturizers, lotions, and hair conditioners to improve hydration and texture.
  • Diagnostics: Urea is also used in certain medical diagnostic tests, such as the urea breath test to detect Helicobacter pylori, a bacterium linked to stomach ulcers.

Other Important Urea Industrial Use

The versatility of urea extends to many other niche but important sectors:

  • De-icing Agents: Urea is an effective de-icing agent and is often used as a salt-free alternative for airport runways and bridges. It is significantly less corrosive to steel and concrete than chloride-based salts.
  • Animal Feed: As a source of non-protein nitrogen (NPN), urea is added in small, controlled amounts to ruminant feed for cattle and sheep. Microorganisms in the animal’s rumen can convert the urea into protein.
  • Flame Retardants: Urea can be used in combination with other chemicals (like phosphates) to create flame-retardant treatments for textiles, wood, and other materials.
  • Chemical Synthesis: Urea serves as a raw material for the synthesis of other important chemicals, including barbiturates (a class of drugs) and various plastics and pharmaceuticals.

conclusion

While its role in feeding the world through agriculture is unparalleled, urea industrial uses are equally profound. As a versatile, nitrogen-rich, and relatively inexpensive chemical building block, urea is fundamental to the manufacturing of countless products we rely on daily.

From the particleboard in our desks and the clean emissions from our vehicles to the creams that soothe our skin, urea’s impact extends far beyond the fields, cementing its status as one of the most important commodity chemicals in the world.

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